custom headwear featuring your logo or design

Whether you sell them or give them away, Custom headwear offers an outstanding marketing opportunity for retailers, teams, event promoters and organizations of all kinds.


Custom Product Types


The process to create a Custom product is easy.

Simply choose the type of BUFF® product you want
Tell us the quantity you need
We’ll work with you to create an amazing design.

Reading through these tabs will help you understand the process in more detail.


The amount of time it takes to design, produce and deliver a Custom project can take as little as five weeks.

The clearer you are with your design instructions, and faster you are at approving the final design, the quicker the whole process goes!


Custom Product Types:


  • 12+ ways to wear
  • Soft polyester microfiber performance fabric
  • Polygiene® fabric treatment helps control odors
  • Moisture wicking, quick drying, breathable


  • 12+ ways to wear
  • Blocks 95%* of harmful UV rays
  • COOLMAX® PRO performance fabric
  • Polygiene® fabric treatment helps control odors
  • Moisture wicking, quick drying, breathable


  • Blocks 95%* of harmful UV rays
  • COOLMAX® PRO performance fabric
  • Polygiene® fabric treatment helps control odors
  • Moisture wicking, quick drying, breathable


  • 10+ ways to wear
  • Polartec® Classic 100 fleece
  • Polygiene® fabric treatment on microfiber helps control odors
  • Lightweight thermal performance

Samples of fabrics have been tested for erythermally effective UV protection by LEITAT-Textile Technology Institutes in accordance with the standard AS/ NZS4399:1996 “Sun protective clothing-Evaluation and Classification”, results ranged from 93,3% (UPF > 15) to 96,7% (UPF>30), averaging 95% UV protection (UPF>20).



We accept the following file formats for your logo or artwork:

  • Illustrator vector files (a file with a .ai or .eps extension). Vector-based art works best because it can be resized without degrading shape, color or image quality.
  • A high resolution, 300dpi TIFF or JPG is acceptable only if the you are ordering more than 300 pieces (because at that quantity, the project will be printed digitally.)
  • If your logo or design has text, we need it converted to outline or you will need to provide the font used.
  • If you need to have your logo redrawn in vector format, we can do that for you for an additional fee.
  • When referencing colors please use Coated Pantone® color references, unless your order is over 300 units, in which case you may provide CMYK colors.
  • If you're not sure what colors your logo uses, we will do our best to color match to your artwork.

If you are a designer or have one in-house, you can design you own Custom headwear. Download an Adobe Illustrator design template below and simply provide us with the finished artwork.


Do not move or otherwise alter the size or location of the BUFF logo or COOLMAX logo that appear on our templates. Color change is ok. These logos are required and will be printed on your finished product exactly as shown in the template.

Original Multifunctional Headwear Template

UV Multifunctional Headwear Template

UV Multifunctional Headband Template

Polar Multifunctional Headwear Template


Custom BUFF® pricing varies depending on your design, the quantity you order and the type of BUFF® headwear you choose. Once you’ve submitted a quote request with our Custom BUFF® Quote Request Tool, a specialist will contact you with pricing options.

Minimum orders start at 25 pieces per design and quantity discounts are available.

Pricing includes design, production, retail or scroll packaging and FedEx International shipping from Spain. Please note that we can only ship Custom BUFF® products to addresses within the United States. Additional shipping costs apply if shipping to more than one address.

Once you have approved your custom design, we require a 50% deposit with your order confirmation. The balance will be charged once your order has shipped.


Q: Can I design my own?

Yes! You can use our templates to design your own custom headwear. See the Art Requirements tab for more information.

Q: Will you help me create a design?

Yes! Our talented designers will create a design based on your ideas. The more specific you are with your creative vision and the more information you provide us to work with, the better the outcome.

Q: What is the difference between scroll and retail packaging?

With scroll packaging, each BUFF® headwear is individually rolled tightly and bound with a paper wrapper. The wrapper has information about BUFF® and instructions on how to wear.

Retail packaging is our standard cardboard retail packaging. Both options are included in the cost of your custom order.

Q: How long will it take to receive my Custom order?

The custom process can take up to 6-8 weeks to complete from design proposal to delivery. It can take more or less time depending on how quickly the approval process takes and the quantity ordered.

Q: will you create a logo for me?

No. Our custom design team will assist with adapting your designs and applying your logos to our templates, but can't create a logo for you.

Q: is there a noticeable difference between the digital and screen print process?

No. Tests have shown that there are no noticeable differences between our digital and screen print projects.

Q: Are there any restrictions to what artwork I can put on a BUFF®?

Yes. We reserve the right not to print any design submissions which we feel are inciting, provocative or offensive or that may infringe the intellectual property or other rights of a third party, including rights of privacy and personality.

Q: Can you expedite my order?

Sorry, but we cannot expedite shipments.

Q: Can I reorder a Custom project?

Yes. If you aren’t making any changes to the design, the process takes about 15 business days.

Q: Will BUFF® sell my Custom headwear?

No. Unless explicitly agreed on through a contractual agreement, BUFF® will not resell or otherwise distribute your Custom product.

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